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  MKR-500G steel wool production line Detailed parameter  

 

 

Steel wool making machine

A group:steel wool mainframe equipment


1)MKR-500G steel wool production line

Products overview:
  Steel wool is a new kind of Metal fibre material,its fiber can reach 4μm, Natural state is similar with fleeciness cotton. It can be used in a wide range of applications, Chopped steel wool is mainly used in friction materials, like Brake Pads; Cutting steel fiber is mainly used to Construction of concrete, etc. steel wool is mainly used in daily cleaning, Industrial rust, decontamination and Polishing etc.
  In addition, steel wool also can be used in powder metallurgy , Refractory materials, Conductive plastics etc; at the same time ,take the same process equipment, also can produce various kinds of stainless steel wool, copper steel wool, aluminum wool, and other metal wool products, etc,which were widely used in Many high-tech fields ,such as metal filter, Sound absorption Under the high temperature, shock absorption Under the high temperature and making metal fibers, etc.
  My company researched and developed steel wool production line since 2001, so far, our company is the only enterprise that have the core technology of steel wool production line in china. This machine not only has filled the Chinese domestic blank in this field ,but also are sold to Africa, Southeast Asia and Middle East and have won favorable comments from general customers.
  MKR-500G production line ,according to the same production line abroad ,we continuously improve the quality of machine, that performance of products will be more and more excellent.
  In addition,the production line has many advantages ,such as reasonable process design, Convenient operation and maintenance, energy-efficient, Environmentally friendly and high efficiency ,etc.
Especially in making knife holder, adopt unique "no clearance process."(knife holder clearance Less than 0.05mm), without replacement lifelong.( we have applied patents for the Process method),not only reduce the cost of consumption for blade, knife holders,but also Improve the product production and the quality of the products. Under the guarantee of raw materials, Can produce high quality of various specifications and types of steel wool.


Main technical parameters
1  Specification:MKR-500G          
2  cutting stations for main machine:4
3  knife holders of main machine: 60 groups
4  the wheel diameter of main machine: Ø500MM 
5  wheel winding: 36 circles           
6  wire channel: 1
7  the most cutting point: 2160        
8  wire speed: 110m/minute
9  Production capacity: 250-280 kg /h
10 Raw material of steel wool:SGM  Ø3.00MM.(meet the requitments of GB/T 17505—4)
11 Installed capacity:90KW(With vector frequency conversion governor)
12 Worker:4 person       
13 Grade of steel wool:10 - 000
14 Length:15m            
15 weight:13500kg

2)Dust removing system(a part of system)

3)MKR-40 residual Wire Steel fiber Machine (Steel fiber machine)
Product features:
   MKR -40 residual Wire Steel fiber Machine is used to cut the residual wire , the raw materials to generate Steel wool products after, into certain length corrugated fiber, In the cutting process, residual through the Wire straightening device, ripple suppression device and rotating knife device, etc.
   This product Into the concrete according to a certain proportion can become high intensity and elastic-plastic materials,which bending strength, Tensile strength , Shear strength and compressive strength increased obviously.The procucts mainly used in Highway, bridge, tunnel, airport runway and the basic framework of high-rise building.

Main technical parameters:
Wire diameter:0.4-1.0mm                      Production quantity:6000pieces/min
motor power:2.2kw(stepless speed regulating) fiber length:40-60mm
Overall dimensions:1200×800×1200           weight:400KG

4)MKR-1500A standard grinding machine
  Ths machine applies type of especially door and rolling guide by high strength and double steel plate.the surface of guide is lined with interchangeable mported high quality wear-resistant steel belt.grinding wheel can be raised or lowered fast with automatic feed,reciprocating trip take the advanced worm and worm reducer,which drive the belt transmission With cushioning device and speed control,the knife holder is using worm gear transmission,it can change Plus or minus 90 degrees,magnetic chuk knife,grinding head with special grinding head motor, it apples paste type of cylinder ginding wheel.the appliecaton effect is well and the grinding accuracy .itcan use in the industries of wood,food,print ,papermaking,plastic,carton and so on

Specification/Model   Maxgrinding length  Contour dimension    weight
1500A                 1520                 3200×1200×1500     2150


5)UN-3 butt-welding machine of steel wire

  UN-3Series butt-welding machine is a professional welding machine is Professional used for welding of ferrous and non-ferrous metals.The UN-3Series butt-welding machine is take the butt welding
method, high efficiency electric energy and fast welding with good effect.

Structure and characteristics:
1、transformer of welding machine take the shell structure,so that power waster little, and energy-saving.
2、Small volume, Usually don't fixed  and Welding operation is simple and convenient.
3、current regulation, stepless speed regulating and Pressure regulating  simple and practical.
4、(1-10)type spring pressurizes, (10-25) type lever pressurizes.

 model  supply voltageV   rated capacityKVA  secondary voltageV  steelm/m  aluminumm/m  brassm/m  pure copperm/m  lengthL(mm)  widthW(mm)  heightH(mm)
 UN-3  220  3  1.5-3.0  2.0-6.0   2.0-5.0   2.0-4.5  1.5-3.0   550   700  1100

   

B :the machine for crushed cotton production


1)Technical parameters of feeding Machine(MKR-150G)
product features:
MKR-150G is the necessary equipment for be Crushed before of smashed wool steel production line. The equipment was made up Frequency converter, motor, reducer, belt, and pressure wire wheel and so on. Its main role: to put the steel wool, etc. into the grinder to smash.

Main technical parameters:
Enter the amount of steel:250-400kg/H     speed ratio:15/1-30/1
motor power:0.75kw         overall dimension:800×500×1600
2)Technical parameters of hammer smashed machine (MKR -22K)
   MKR-22K is the major auxiliary equipment of smashed wool steel production line.
The equipment was made up Frame, motor, drum, hammer films, wear plates, gear plate, screen size, balanced flywheel and so on.
Its main role: to crushed the filament wool steel into the required specifications productions.

Main technical parameters:
Crushing capacity:300-500kg/H          Main wheel speed:2100 rev / min   motor power:22kw                      Single Blade:44pieces
overall dimension:800×500×1600         Weight:1500kg
3)Technical parameters of set steel device (MKR -11K)
product features:
   MKR-11K is the major auxiliary equipment of smashed wool steel production line.
The equipment was made up Frame, motor, a body fan, suction cotton cyclone, cyclone wind, Guan Feng device and so on.
Its main role:  to inhale and separate the wool steel that after being crushed by air pressure

Main technical parameters:
treatment capacity:300-500kg/H         Fan Speed:2800 rev / min
motor power:11kw           the form of Separation:2 cyclone separator
overall dimension:9300×1100×4000 Weight:1000kg

4)Technical parameters of Vibrating Grading Sieve (MKR -15K)
product features:
   MKR-15K is the major auxiliary equipment of smashed wool steel production line.
The equipment was made up Screen frame, motor, eccentric vibration block, damping spring, grading sieve and so on.
Its main role: to make the wool steel that has been crushed with vibration separation into the finished products
Main technical parameters:
treatment capacity:400-600kg/H      Sieve speed:1400 rev / min
motor power:1.5kw                 the form of Separation:2 cyclone separator
overall dimension:830×600×900       Weight:200kg

C:the equipment of cotton lap production


1)MKR-180Linput  Technical parameters of input wool device
Product features:            
  MKR-180L Input wool device is the necessary equipment of cotton lap production,which deliver the steel wire wool to roll cotton machine or
Steel wool fiber machine Synchronous and orderly.
The equipment was mainly made up of active wheel and Spring passive wheel.

Main technical parameters:
The quantity of input cotton: 250-400kg/H   the speed of wire : 92m/min
power of motor : 0.75kw                    outlook size:1200×400×560

2)MKR -50KG Technical parameters of cotton roll machine

Product features:
 MKR -50KG cotton roll machine was used to roll the steel wire wool into the cotton roll weight 5kg-50kg,which were the main raw materials .
And the steel wire wool was mainly comed from the input the cotton device.
cotton roll machine was mainly made up fram、stepless change electromotor、distribute cotton device、polyurethane.drum、collect cotton bracket、
around cotton paper,which was necessary equipment for cotton roll production

Main technical parameters:
Roll cotton Quantity: 250-500kg/H     The wheel diameter: Ø200
power of motor : 1.5kw             Cotton roll width:500mm
Outlook size:700×700×1000        weight:400kg

3)MKR -50K  Steel wool roll machine

Product features:
   MKR -50k steel wool roll machine was used to cut the bands into certain length and roll the steel wool into the cotton roll,and  divided into small fine
Cotton roll weight 100g-500g.The machine was made up frame、feed cotton guider、Embossing wheel、input cotton weel、Automatic quantitative cutting knife、step-motor、Stepping motor driver、PLC computer controller、Length and heavy weight and input parameters device(Text Screen)、
frequency control and cotton roll machine and Wear-resisting conveyor belt. The Length and  weight was  automatic controled by Computer ,
cutting length and Weight are Precise accuracy, Currently ,the machine  is the most advanced cotton roll auxiliary equipment In the same industry currently.
Main technical parameters:
  Cotton roll width:50-10mm           cotton roll weight:100-500g
  Electric power:1.1kw             Production capacity:1-2piece/min
Outlook size:3500×800×1000 weight:500kg


3)MKR -05G  Steel wool pad machine

Product features:
   MKR -05G wool fiber machine was used to cut the bands into certain length and roll the steel wool into the cotton roll,and  divided into small fine
Cotton roll weight 5g-50g.The machine was made up frame、feed cotton guider、Embossing wheel、input cotton weel、Automatic quantitative cutting knife、step-motor、Stepping motor driver、PLC computer controller、Length and heavy weight and input parameters device(Text Screen)、
frequency control and cotton roll machine and Wear-resisting conveyor belt. The Length and  weight was  automatic controled by Computer ,
cutting length and Weight are Precise accuracy, Currently ,the machine  is the most advanced cotton roll auxiliary equipment In the same industry currently.
Main technical parameters:
  Cotton roll width:50-10mm           cotton roll weight:0-10g
  Electric power:1.1kw             Production capacity:60-100piece/min
  Outlook size:3500×800×1000 weight:500kg

D:  Equipped with auxiliary equipment for Steel wool production


LW1-560 Pulley Wire Drawing Machine

  Main uses:This set of equipment is an ideal device for drawing low carbon steel wires, Medium carbon steel wire rod, High-carbon steel wire rod, it also can be used to draw Copper, aluminum and other non-ferrous metals and gold wire, and It is also widely used for wiredrawing in factories, such as steel wire, Cable, building components, galvanized wire, metal mesh, nail and so on!
Structure: the equipment was made up body reduction gearbox, moulding box, road wheel frame and electrical control system!
  Different wiredrawings are all deceleration by the motor of JZTseries or Y series through gear coupling transmission gear of the second  different speed ratio,so that make the reel vertical,to install the box of cover. Pair of gears take the Immersion oil to lubricate.Reel internal equipment have the Cool-down spray settings, could reduce the residual heat of line roll surface when after drawing the wire.Drawing mould soak in the Cooling Water,so that could readuce the temperature of mould.This machine can be realized-point move, linkage, In front of the machine tool of reel operating position.the equipment have Security Parking facility

Main technical parameters

 model  560
 material intensity  δb≥110kg/mm2
 max diameter of feeding material  6.5mm
 Minimum diameter of unloading material  2mm
 reel diameter of drawingpasses  1-6/560
 max average condensation  about30%
 total condensation rate  about78-88.5%
 Maximum speed of reel  245m/min
 total power  18.5-30kw
 Total weight of equipment(about)  2000kg
 Dimensions  1700×1150×1750mm

SX-560 wire winding machine of Trunk-type

Specifications:

 Item  ZXA-560
 the diameter of take-up reel  Φ560mm
 the diameter of Income (unloading) line mm  Φ1.4-2.6mm
 The speed of Income (unloading)   line m/min  According to the needs of users
 the weight of Wire rack product line  800-1000kg
 Income (unloading) line intensity  1900-2600Mpa
 motor power  11-45 kw
 Dimensions  1500×1550×2350mm
 Weight  2.5 T

 

Copyriht:Yancheng Maicrete Machinery Co.,Ltd.  苏ICP备05071615号  Add.:NO.8,Nanyang Wuxing Technology Zone,Yancheng,Jiangsu,China
Tel:0515-88230777 008615895185181     Fax:0086-515-88236660     Design:Fling
盐城楼市 防水堵漏